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10 Shot Mortar Rack Construction
Materials:
| 1 - 12" x 5 1/2" Plywood (3/4") 2 - 15 5/8" x 5 1/2" Plywood (3/4") 2 - 1x4 13 1/2" Long 2 - 1x3 13 1/2" Long 1 - 1x3 12" Long 30 - 1 5/8" Screws 10 - 15" HDPE mortars w/ Plug 4 - 3/4" Brass Brackets 8 - 1" Screws |
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1. Cutting the boards
The first step in building your 10 shot rack is cutting the plywood to the desired size. The measurements are the exact size please add the diameter of the bade to the size.
2. Building Base Assembly
| First you need to mark 2" on each end of the 1x4, this will help you center the spot for the end pieces. Make sure to pre-drill all holes for the screws. Drill 2 holes on the long side of 1x4, 1/2" from the edge, 3" from each end. This will make sure that base is firmly attached to the side. It helps if you have a vice for the next step. Grab the 12" x 5 1/2" board, line up each side with the marks and proceed to drill in the screws, repeat for the other side. |
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3. Attaching the End Pieces
Measure on the short end of the 15 5/8" x 5 1/2", 2 3/4" in from the side, and 1/2" from the bottom and 2 holes on the other side of the board 1/2" and 3/4" from the top. Dill these holes on both pieces of plywood that are this size. Rotate the base assemble in the vice so that it is easy to get access to one of the sides of the rack. Line up the first side with the base and bottom sides. Drill in the screw on the bottom and 2 sides of the end piece. Repeat for the other side.
4. Attaching the Upper Guide Rails
| Measure 2 spots a 1/2" from the long edge on both ends of the board. Pre-drill the holes and attach to the top side of the plywood end piece. Place the shorter 1x3 in the middle so that it is lined up with the hole that were drilled earlier. Attach 1 5/8" screws. |
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4. Attaching the Tubes
| This is where you place all the tubes that are for the rack in place. With a drill, drill a hole in the base wherever the center of one of mortars would be. Screw in each mortar from the bottom of the base into the mortar so that it is nice and secure. |
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5. Attaching the Rack Clamps
You are going to need to brackets for each end of the mortar rack. The bottom bracket attaches in the center at the very base of the rack. Use the 1" screws for the brackets. To help with alignment I recommend you insert a 3/4 oak dowel or metal bar to make sure you have proper alignment for the top bracket. The top bracket should be fixed even with the bottom of the upper guide rails.
Now this rack is complete. If you want experiment with the number of tubes and different angles. If you come up with a different configuration please email it to me and I will post on here as soon as possible..